#### Question Details

The daily demand is known to be 400 units per day. It is also known that the batch size for thisÂ line is 25 units per container. The line operates 24 hours each day without breaks.Â a)Â Calculate the needed number of Kanban cards if each station will be controlled byÂ

Kanban. Use 10% safety factor.Â b)Â If the entire line is to be controlled by Conwip system what should be the number ofÂ cards needed. For this, use 10% safety factor, and assume the card travel time fromÂ machine 5 to machine 1 is 10 minutes.Â c)Â Which machine is the bottleneck machine on this line? Why?Â d)Â Now assume that we will implement DBR technique to this line. I.e., the machines fromÂ Machine #1 to the bottleneck machine (inclusive) will be controlled by Conwip. Once theÂ batch clears the bottleneck machine, it will travel the remaining machines in a pushÂ fashion without any delay (pull-push system). Calculate the number of cards needed onÂ the Conwip side of the line. Again use 10% for safety factor and assume that the cardÂ transfer time from your bottleneck machine to machine #1 is 10 minutes.Â

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